Excel表格技巧—Excel表格怎么放大打印

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在我们的日常办公中,最常使用的就是Excel表格,那么Excel表格怎么放大打印?下面小编教大家一个简单的操作步骤,打印一个表格:

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在顶部菜单栏中,我们找到位于左上角的文件菜单下拉选择“打印”–“打印预览”并点击即可:

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在弹出的打印设置界面,直接点击“无打印缩放”,默认缩放比例为100%,通常这个模式打印出来的字体跟我们输入的字体大小是一致的:

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根据自己的需求选择放大打印,还可以在下拉项中选择“自定义缩放”:

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在弹出的对话框中,根据自己的需要选择放大比例,来达到效果:

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以上就是Excel表格放大打印的方法,是不是很简单?赶紧试试吧。

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库里谈奥运经历能打12分 最后几场感觉不可思议

Click:motorcycle gloves

在北京时间9月2日的报道中,斯蒂芬·库里最近在接受勇士队记者Marcus Thompson的采访时,回顾了他在今年夏天奥运会上夺得金牌的经历。

“多年之后当你回顾自己的生活和经历时,这依然是会脱颖而出的几个纯粹的时刻之一。尤其是奥运会最终结束的方式,感觉有些超现实。我感觉自己又变回了孩子一般。这是一次满分10分可以打12分的经历。”库里说道。

奥运会的半决赛和决赛,库里狂轰17记三分,两场合砍60分,带领美国男篮摘得金牌,库里自己在决赛也留下了末节最后时刻连进4个三分杀死比赛的世纪名场面!

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Autodesk and DATRON a Winning Combination

In the case of DATRON, Autodesk worked directly with DATRON AG in Germany which has resulted in MCR and SIMPL posts for DATRON “next” control software used with machines like our M8Cube, as well as an ISO post and a dedicated post processor for the DATRON C5 5-axis machine.

The Result of Autodesk and DATRON Collaboration

As a result, DATRON customers can use Fusion360, InventorHSM or HSMWorks with a high-level of confidence because they work seamlessly with DATRON high-speed milling machines. That’s why many of our application technicians recommend Fusion 360 so frequently … because they know that it is an excellent CAM software that will work right out of the box.

Parts Made with Autodesk Fusion 360 and DATRON

This also the reason that many of the sample parts that we machine at trade shows and other demonstrations are done in Fusion 360. An example of this and a very popular hand-out is our gear-shaped bottle opener.

At IMTS, we machined this part on the DATRON neo to emphasize the speed of the machine, as well as how well it is suited to both rapid prototyping and short-run production applications. Get the Application Notes (Machining Strategies, Feeds, Speeds, Tools etc.) Here.

While the DATRON neo, like any DATRON machine, excels at milling aluminum, it is also ideal for machining plastics and composites with ease and can be equipped with a brush head for dust collection. Other options include vacuum chuck workholding, pneumatic clamping systems, and a 4th rotary axis. The machine runs on DATRON next software that is operated with a touch screen. It is easy enough for non-machinists to use and allows the seasoned machinist to tap into robust capabilities faster than on any other milling machine.

Other Autodesk and DATRON Collaboration

Post processors for CAM software isn’t the only area where DATRON has collaborated with Autodesk.  In fact, DATRON technology has combined with Autodesk’s software innovation as part of the Autodesk Generative Design Field Lab located at the MxD (Manufacturing x Digital) facility in Chicago.

MxD is part of Manufacturing USA, a network of 14 institutes all focused on advancing individual technologies and revitalizing US manufacturing. Their goal is to bring together the processes that manufacturers employ, in a single digital manufacturing and design facility – equipped with the world’s most advanced technology. Ultimately, MxD is a place where companies of all sizes meet up with innovators to develop disruptive technologies and plot the future of manufacturing. MxD’s mission is to provide US factories with the tools, software, and expertise they need to build things more efficiently, less expensively, and faster, so manufacturers can win more business and bring jobs back to the United States.

3D Printing Makes the Lightest Materials on Earth

Boeing Corporation released a video recently announcing the development of a new metallic material, considered to be the lightest ever created. And depending on who you ask, it probably is. But over the last several years there’s been a lot of talk about which is the lightest – we keep pushing the boundaries of material science, chemistry and physics, with some very interesting results. Let’s take a look at what’s out there now, what’s coming, and what it means for the world of manufacturing and prototyping.

Ultralight materials are considered to have a density of 10mg per cm3 or less. To put that into perspective, ambient air has a density of 1.2mg/cm3, so ultralight materials are just over 8 times heavier than air or less. Among this elite group we have the following lightweight contenders for the crown:

Aerogel

Not so much a single material but actually a class of materials which share a similar crystalline structure and which are made using roughly the same chemical process. Aerogels are sometimes called frozen smoke because of their characteristic foggy, light-scattering appearance. Aside from being light, they also have some wonderful mechanical properties. Because they are 99.98% empty air they make great thermal insulators – in fact, the best in the world, and that’s currently their main use.

Aerogels are so named because they were originally derived from liquid gels, in response to a friendly challenge between two competing chemists way back in 1933.  The liquid in the gel was evaporated under controlled conditions, leaving behind only the solid particles which had previously been in suspension and which now fused together into a solid skin.  New alloys coming out on the market are more flexible and plastic-like, so they can be machined and made into durable consumer goods. (Like the body of Google’s Nexus tablet).

Aerographene

Recently developed at Zhejiang University in China, this is currently the reigning champion, the lightest solid material known (as opposed to a gas or plasma). Just how light, you say? How about .16 mg/cm3, making it much lighter than ambient air and lighter even than helium. So why doesn’t it float, you ask? Simply because there’s air contained inside its internal chambers which makes the whole somewhat heavier.

Important to us here, and similar to aerogel above, is that this is a foam. (Hence, sometimes this entire class of materials is called nano foam.)  That is, it’s a random, amorphous structure filled with holes. A lot of holes. There is so much exposed internal surface area that one single gram of the stuff, if you spread it out flat as could be, would cover an area of hundreds of square meters. And, because of this extreme porosity, aerographene can absorb 900 times its own weight in liquids, which may make it a great oil-spill sponge in the future.

Metal Microlattice – The Lightest Metal on Earth

Going back to the picture at the top, the good people at Boeing’s research division HRL Laboratories made this in conjunction with GM and DARPA. “Lattice” in this case refers to the internal support structure which gives the material incredible strength to weight. The lattice construction also differentiates this material from the others, in that it has a regular, hierarchical and uniform geometry that is specifically engineered rather than being random such as with a foam.

And, it was made with 3D printing! First, a template is formed which creates the essential architecture, using a photosetting polymer just like with SLA. UV light cures the photopolymer which creates a three-dimensional form of struts and supports. Then, that template is plated with electroless nickel, like the coating techniques we talked about before. The plating is thin, only a few thousandths of a millimeter. Finally, the template material – the supporting thermopolymer – is removed using an etching process, leaving behind only the thin metallic skin and nothing more.

Voila! The lightest metal ever created. Well, sort of. It’s not a new molecular material per se, but it’s a new way to arrange the particles of a known metal on the micro scale. This is one of the great potential advantages of 3D printing– to create complex geometries on the nano scale that are precisely engineered to take advantage of a material’s best properties while literally trimming off all the fat.

Expect to see more of this in the future, and expect this type of technology to trickle down from academia and research labs to the more prosaic manufacturing hubs. After all, weight is always bad, right? Well, not always. There are cases where manufacturers intentionally add weight to a consumer product to give it heft and substantiality, which suggests high quality. (Think Beats headphones.)

But when performance matters most, selective and discreet applied engineering at the nano scale is going to be the best way to make the strongest, lightest anything, and 3D printing – in one of its many derivations – is going to make this possible.

10 Types of CNC Machines You’ll Find in Shops Around the W

Are you a product designer looking to turn your product idea into reality, or do you have a part you want to manufacture? If so, you’re likely looking to choose a manufacturing technology to create your parts accurately and precisely.

Computer numerical control (CNC) machines satisfy all of these requirements and more. Not only can these machines create simple and complex parts accurately and precisely, but they are also fast and cost-effective. However, there are several types of CNC machines, each having its unique design and suitability for creating different part features.

In this article, we will talk about ten of the most common types of CNC machines in the manufacturing industry. You’ll learn about how each of these machines operates and the different manufacturing processes and operations they can perform.

What is CNC Technology?

Computer Numerical Control (CNC) describes the idea of automatically controlling machine tools through pre-programmed software and code.

The CNC machining process starts with 3D modeling of the desired part using CAD (Computer-Aided Design) software. Next, the 3D model is loaded into a CAM (Computer-Aided Manufacturing) software, creating a set of computer instructions (G-code) that controls the sequence of movements of the cutting tools on the workpiece.

Now let’s look at the different types of CNC machines and how they differ.

#1 CNC Milling Machines

CNC milling machines (or CNC mills) are the most common type of CNC machines. They feature a multi-blade cutting tool attached to a spindle and made to rotate at high speed against a stationary workpiece. They are ideal for creating cavities, angled cuts, off-center holes, and complex features.

Learn More: What is CNC Milling?

#2 CNC Routers

Image Source: Rickwashburn1, CC BY-SA 4.0, via Wikimedia Commons

CNC routers (or routing machines) are very similar to CNC millsㅡthey use a multi-blade cutting tool that rotates against the workpiece to create desired parts. However, while CNC mills are commonly used for hard metals and industrial-grade materials, CNC routers are better suited for cutting softer and delicate materials like plastics, wood, and foam.

They are ideal for creating panels, plastic prototypes, and molds for injection molding applications.

#3 CNC Lathes

CNC lathes (or turning machines) share similarities with CNC mills and routers; they feature chuck and spindle and rely on CNC technology. However, these machines differ in their working methods, which are exact opposites.

In CNC lathes, the chuck and spindle hold and rotate the workpiece against a stationary cutting tool. These machines usually have a 3-axis configuration and can achieve tolerances as tight as ±4 μm. Thus, they are ideal for machining complex cylindrical shapes.

If your machining project requires high-quality turning processes, including taper turning, knurling, drilling, parting, and grooving, then a CNC lathe machine is the ideal equipment to use. You may also use this machine for reaming, counterboring, spot facing, and thread cutting operations. However, bear in mind that CNC lathes get less accurate as the workpiece gets thicker.

Learn More: What is CNC Turning?

#4 CNC Laser Cutter

CNC laser cutters are similar to CNC mills in the type of shapes or features they can machine. However, they differ from their milling counterparts by performing cutting operations using laser beams.

A laser beam is a column of high-intensity light. When focused on a workpiece, it melts the workpiece till a cut is created. CNC technology controls the sequence of movements of the laser cutting head (and laser beam) till the desired custom part is made.

CNC laser cutters offer a high level of cutting accuracy and are great for cutting a wide range of materials, including metals, plastics, and hardwood. In addition, their extremely high precision makes them ideal for machining your brand name and logo to a CNC milled or turned part.

Learn More: What is a CNC Laser Cutter?

#5 CNC Plasma Cutting Machines

Image Source: Steve Brown Photography, CC BY-SA 3.0, via Wikimedia Commons

CNC plasma cutting machines also offer a high level of cutting accuracy and a wide range of material compatibility, like laser cutters. They only differ from laser cutters by performing cutting operations using a plasma torch.

The plasma torch generates high-powered plasma (or charged gas) capable of reaching temperatures of up to 50000°F. This tremendous amount of heat energy seamlessly cuts through any material so long as it is electrically conductive.

#6 CNC Electrical Discharge Machines (EDM)

CNC Electrical Discharge Machines, also known as spark CNC machines, use electrical sparks from a metal tool to cut the workpiece into the desired shape. Like plasma cutting machines, electric discharge machines also require that the workpiece is electrically conductive. This stringent requirement exists because the metal tool serves as an electrode and can only disintegrate electrically conductive materials.

Electrical discharge machines are ideal for machining micro slots, holes, and angled features in difficult-to-machine metals, such as high-carbon steel and hardened steel.

Learn More: What is EDM?

#7 CNC Water Jet Cutters

Image Source: Steve Brown Photography, CC BY 3.0, via Wikimedia Commons

As its name implies, a CNC water jet cutter uses high-pressure jets of water (or a mixture of water and an abrasive substance) to cut through materials. Computer numerical control technology controls the sequence of motion of the water jet to create the desired finished part.

CNC water jet cutters are quite similar to CNC plasma and laser cutters in the sense that they eliminate the need for machine tools. However, unlike CNC plasma and laser cutters, CNC water jet cutters are especially suited for materials with low thermal resistance, like aluminum and plastics. By “low thermal resistance,” we mean the materials are prone to melting when you expose them to high temperatures.

#8 CNC Grinders

CNC grinders (or grinding machines) feature rotating wheels that cut materials from a workpiece to create a product that meets your specification. These machines also feature intelligent thermal control systems that check the temperature of the grinding wheel and compensate for changes that might otherwise affect the accuracy of the machined parts.

All these advantages make CNC grinders ideal for high-precision manufacturing applications. For instance, you can use CNC grinders to create high-quality metal workpieces for transmission shafts, camshafts, and other complex parts that require precise surface finishes.

Learn More: Surface Finish and the Surface Roughness Chart

#9 CNC Drilling Machines

Image Source: Cosme2c, CC BY-SA 3.0, via Wikimedia Commons

CNC drilling machines are quite similar to traditional drilling machinesㅡthey utilize a rotating cutting tool to produce holes in a stationary workpiece. However, because CNC drilling machines rely on CNC technology, they are more accurate and versatile than traditional drilling machines.

For instance, CNC drilling machines can create holes while achieving tolerances as tight as ±0.001mm. They are also compatible with a wide range of materials, including metals, plastics, and wood. In addition, recent CNC drilling machine technologies feature a tool turretㅡwhich accepts multiple drill bits and allows you to quickly shuffle between the bits during manufacturing.

You should opt for CNC drilling machines if you’re looking to fabricate hubs, gear blanks, and machined shafts.

#10 6-axis CNC Machines

Image Source: GregorDS, CC BY-SA 4.0, via Wikimedia Commons

The axis of a CNC machine describes the number of independent directions that the CNC cutting tool (or workpiece) can move to create a machined part. For instance, a 3-axis CNC machine typically operates along the X-axis (vertical), Y-axis (horizontal), and Z-axis (depth) to machine a workpiece and create a finished part.

However, CNC machine technology has advanced to include 6-axis capabilities in recent years. 6-axis CNC machines combine the three-axis linear movement of 3-axis machines with rotation about the X-, Y-, and Z-axes. This ensures that the cutting tool remains perpendicular to the material surface on multiple planes, allowing you to create complex parts.

6-axis machines can fabricate pretty much any complex design, so long as the machinist is skilled in CNC parts manufacturing.

CNC Machining High-Quality Parts: Gensun Can Help

Now that you know the different CNC machine types and their capabilities, you’d agree that CNC machines can fabricate pretty much any part, feature, or product. However, the success of your manufacturing project also depends on the machine shop and machinists creating your products.

Gensun Precision Machining is a leading provider of CNC machining services across Asia. Not only do we have a wide variety of CNC machine types, but we also have highly experienced engineers and machinists capable of getting your product done right.

Learn more about our CNC machining services.


Note: This article was originally published in June of 2021 and was updated in May of 2022

Keyword: cnc milling

ABS Injection Molding: Know Its Process and Advantages

Injection molding is a common manufacturing process with different variants depending on the raw material used. One of such variants of the process is the ABS injection molding process. Just as the name implies, the raw material for this injection molding variant is ABS plastic.

Contents
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I
Understanding ABS for Injection Molding

II
ABS Injection Molding Process

III
Advantages of ABS Injection Molding

IV
Disadvantages of ABS Injection Molding

V
Factors to Consider During ABS Injection Molding

VI
Applications of ABS Injection Molding

VII
The Cost of ABS Injection Molding Process

VIII
Conclusion

IX
FAQ

Understanding ABS for Injection Molding

ABS stands for Acrylonitrile Butadiene Styrene. This plastic material comprises three monomers that make up its name. Each of these monomers contributes its properties to the polymer plastic to give it a wide range of properties.

The properties the plastic possesses include chemical resistance, hardness, and heat resistance contributed by acrylonitrile. Other properties include impact resistance and toughness (bestowed by butadiene) and strength and gloss contributed by styrene. Despite its wide range of features, it is relatively one of the cheapest plastics to purchase. Also, it is one of the easiest plastics to use in injection molding due to its ease of processability.

Despite its acclaimed strength and toughness, this strong plastic isn’t so impervious to UV light. Hence it has limited outdoor use. However, part manufacturers have found ways to manipulate the properties of this plastic to withstand UV light by using various additives and fillers such as acrylic, glass, and stainless steel fibers. These additives alter the properties of the plastic and further enhance its uses for various applications.

These properties and potential for manipulation make ABS the most widely used polymer in the injection molding process. Want to find out how this plastic is used for manufacturing various finished products? Then, the next section is a must-read.

ABS Injection Molding Process

This section highlights the various steps manufacturers must follow during the ABS plastic molding process. They include:

Material Pre-treatment

Before using a piece of ABS plastic for manufacturing, it needs proper drying. The drying temperature used is within the range of 80 – 85°C done for 2 – 4 hours. Another drying method involves using a drying hopper with a temperature of 80°C. However, the latter process only lasts for 1 – 2 hours.

Calibration of the Injection Molding Machine

After treating the material, the next step is to prepare the ABS molding machine for work. This will involve setting the parameters such as the compression ratio, clamping force, and injection molding pressure. The typical values for these parameters include a compression ratio greater than 2, a clamping force ranging from 4700 to 62000 tonnes per square meter (t/m²), and an injection molding pressure greater than 1500 bar.

Mold and Gate Design

The mold is quite vital in determining how the finished ABS product will turn out. Hence, the design of the mold and its gate is quite important in the process. The thickness of the ABS mold ranges between 0.025 – 0.05mm, while the gate length is set at less than 1mm. Also, the diameter of the channel through which the molten ABS flows is set at 3mm, while the vent hole width ranges from 4 – 6mm. Finally, the mold temperature used is always around a range of 60 – 65°C.

Injection Molding Temperature

The injection molding temperature used for a particular ABS injection molding process depends on the quality/grade of ABS used. Listed below are examples of some grades of ABS plastic commonly used in ABS plastic molding and the optimum injection molding temperature used:

  • Flame Resistant Grade: 200 – 240 °C, the optimum temperature within 220°C – 230°C.
  • Electroplating Grade: 250 – 275°C, with the optimum temperature at 270°C.
  • Glass Fiber Reinforced Grade: 230°C – 270°C.
  • High Impact Grade: 220°C – 260°C, optimum temperature at 250°C.
  • Heat-Resistant Grade: 240°C – 280°C, optimum temperature at 265°C – 270°C.

Injection Molding Speed

The injection molding speed depends on the grade of the ABS plastic and the finished product requirements. For example, flame-resistant ABS plastics can only use slow injection molding speeds. Also, products that require precision surface finishing could require multi-stage, high injection molding speeds.

Residence Time

The residence time is the time it takes for a plastic pellet to move from the injection molding barrel to the injection mold. For ABS plastics, the residence time is usually between 5 – 6 minutes at a temperature lower than 265°C. However, for flame-retardants grade ABS plastic, the residence time is shorter, and the temperature is way lower.

Backpressure

It is advisable to keep the backpressure of the ABS injection molding process as low as possible to prevent wear. The acceptable pressure is usually around 5 bar.

Other Operations

Other activities carried out during ABS molding processes include decorated moldings using laser marking or hot stamping, ultrasonic welding, etc.

Cleanup

Some ABS grades tend to stick to the mold screw after removing the part. So the best way to clean this up is to wait a little bit for the residue to wear off, then clean the compartments of the injection molding machine thoroughly using polystyrene.

Advantages of ABS Injection Molding

There are many reasons why ABS injection molding is one of the most popular forms of plastic molding. Some of the advantages include:

Accurate Reproducibility

Due to the processability of ABS, it is the most suitable material to use in making complex parts. Its processability makes it easy to reproduce complex and functional parts using the plastic. Apart from the parts being accurately produced, they still maintain functional integrity even when used in extreme conditions, thanks to the hardness of the plastic.

High Tensile Strength

ABS molded parts are suitable for use in applications that require supporting heavy loads because of their high tensile strength. Their ability to withstand heavy mechanical impacts makes this plastic a good budget option for high tension applications.

Recyclability

The recyclability of ABS makes it a perfect material for use in reusable applications. Recycling plants can easily shred the plastic parts and mix them up with fresh ABS to use for new parts production.

Disadvantages of ABS Injection Molding

Despite its numerous advantages, ABS has its shortcomings too. Some of these disadvantages include:

Poor Fatigue Resistance

While ABS parts usually have high tensile strength, they can’t withstand heavy loads for long periods because of their poor fatigue resistance. The ABS plastic part might degrade easily if constantly exposed to high-stress environments.

Subpar UV Resistance

One of ABS plastic’s major shortcomings is its poor sunlight performance. The material tends to degrade upon constant exposure to sunlight. However, part manufacturers enhance its performance in sunlight by adding additives to the ABS plastic during molding.

Factors to Consider During ABS Injection Molding

When trying to start an ABS injection molding batch, a few factors must be in place. These factors are vital to having successfully molded parts. They include:

Moisture in Material before Molding

ABS plastic has some hygroscopic properties (it can absorb moisture from the air) and also absorb water around it. However, the presence of water in any molded ABS plastic could cause structural defects in the plastic. Hence, ensuring the ABS plastic used is properly dried is essential. There are two parameter types for drying the plastic: either dry at 80 – 95°C for 3 – 4 hours or use a dry hopper at 80°C for 1 – 2 hours.

Temperature Control

Controlling the temperature is crucial during ABS injection molding as overheating the plastic could lead to thermal degradation. This thermal degradation is due to the chemical bonds in the plastic breaking, which could cause brown granules on the finished part.

Working with an injection molding machine with good temperature control is essential as this process still requires a lot of heat. For example, when the ABS parts in production contain a high level of gloss, the temperature used in production is higher than normal. However, it is important to note that the higher the temperature used for the injection process, the shorter the exposure time should be.  

Part and Mold Design

Designing the parts before the injection molding process makes it possible to determine if producing the part is actually possible. Here are some general principles that work with ABS parts design:

  • The thickness of the part’s walls should be uniform. If there were to be any variation, it shouldn’t be more than 25% of each other. This is important because uniform walls help prevent stress on the deficient wall.
  • Also, the wall thickness should determine the radius size. The ratio of the radius to the wall thickness should not be less than 0.3. The golden rule here is that the bigger the radius, the less the stress. However, the radius must stay within reasonable limits as a large radius causes sink marks on the part.
  • For the mold, the thickness should range from 0.025 to 0.05mm. Also, the gate length should be around 1mm, the flow channel diameter should be around 3mm, and the vent hole width should range from 4 to 6mm.

Finally, the injection mold cooling process needs an optimal design to prevent problems with shrinkage.

Applications of ABS Injection Molding

ABS plastic has uses in different industries due to various reasons. Due to its ease of molding, the low cost of production, and resistance to physical and chemical changes, this polymer has become a manufacturer’s favorite. Here are some examples of industries where ABS plastic parts have found use:

  • Construction Industry: Due to its resistance to physical and chemical cand heavy impacts, manufacturers use ABS plastics to make pipes and fittings used in buildings.
  • Automotive Industry: ABS plastic is a common raw material for lightweight car parts. Examples of car parts made out of ABS plastic include seat belt parts, door loners, pillar trims, dashboard components, etc.
  • Consumer Industry: ABS plastics are found in many home appliances such as food processors, vacuum cleaners, refrigerator liners, etc.

Other applications include the health, sports, and electrical industries.

The Cost of ABS Injection Molding Process

If you’re trying to produce some parts using injection molding, it is only right you find out about the cost of the whole process before going ahead. To estimate the costs involved, you need to factor in different costs. Examples of the various costs involved include:

Equipment Costs

You’ll most likely outsource your production to companies with the necessary equipment. These companies will charge you a separate fee for the equipment used. However, if you plan to get the equipment, you’ll have to dole a sum within the $50,000 – $200,000 range. Apart from buying the equipment, you’ll also have to maintain the equipment, which could cost you a fortune. The cost-effective option will be to outsource the production.

Mold Costs

This is also known as the tooling costs. This drives up the cost of the ABS injection molding process. There are three different methods used in making injection molds. They include CNC machining, 3D printing, and electrical discharge machining (EDM). These methods can range as low as $100 for low-volume simple 3D-printed molds. The price could also go as high as $100,000 for huge production runs or molds with complex designs.

Material Costs

This is the cost of buying the material (in this case, ABS). You’ll be able to find the material for a cost ranging from $1 to $5 per kg.

Service Costs

The costs here are responsible for the remuneration of the personnel carrying out the tasks and for the setup and maintenance of the machines. Examples of parameters factored in here include:

  • Monitoring Costs: This goes to the operators running the machines.
  • Setup Costs: This goes to the time taken to set up the mold and produce the finished part.
  • Repair Costs: Repair costs will cover the maintenance of parts with defects and tools used to maintain the equipment.
  • While there’s no fixed price for ABS molding, the general rule is that the larger the number of parts, the smaller the price per part.

Conclusion

ABS injection molding is a process that seems pretty easy to achieve. However, its technicalities that only experts understand. This is why it is important to outsource your ABS molding to companies that actually understand the practical principles of the manufacturing process.

At WayKen, with advanced manufacturing technologies and resources, we can provide our customers with professional rapid prototyping services ., including CNC machining, rapid injection molding, vacuum casting, etc. So, get a quote today, and you can be sure to get high-quality injection molded parts at a competitive price.

FAQ

At what temperature does ABS plastic melt?

ABS is amorphous, so it has no true melting temperature.  However, its transition temperature is about 105°C (221°F).

How toxic is ABS Plastic?

ABS is harmless and non-toxic. This is one of many reasons it is a popular plastic material in manufacturing. However, it is not encouraged to use in medical implants.

How do I solve the problem of flame-retardant ABS injection molding?

To prevent the out-gassing that comes from the flame-retardant ABS plastic absorbing moisture, you need to ensure the material is fully dried. Also, you need to ensure good temperature and residence time control during the injection molding process to prevent thermal degradation of the ABS plastic.

Keyword: cnc machining

Adrien Rabiot: “I am open to offers.”

Speaking in an interview with Europe 1, PSG central midfielder Adrien Rabiot confirmed that he was open to listening to offers from other clubs.

“I am under contract until 2019 and I do not think that I am in a rush. Honestly, I am nothing thinking about that. If there are offers from big clubs, that obviously demands that they are considered. Clubs like Real Madrid, they are great clubs but, truly, the most important thing is the present and I am concentrating on what I am doing right now, that is the best thing to do.”

Click Here: Nigeria soccer tracksuit

New Seepex pump for the battery industry

#Product Trends

New Seepex pump for the battery industry

Seepex’s new BF range of pumps kas been tailored to the needs of the growing battery production industry.

The gigafactories being built around the world to meet the huge demand for lithium-ion batteries in the automotive, electronics and semiconductor industries require a large number of pumps.

In battery production, chemical resistance and chemically compatible materials are required to avoid contamination of valuable raw materials. During the critical process of formulation, continuity and high repeatability are essential. Contamination-free pumps are also needed for smooth operation. The coating process plays another important role, as the pump has a direct impact on product quality by minimizing variations in coating thickness.

The Seepex BF pump is precisely tailored to these requirements; ensuring safety, cleanliness, high product quality and cost efficiency. The maintenance-friendly design reduces downtime and the total cost of ownership (TCO). The clamp connections for quick installation/removal and the removable rotating unit simplify replacement and maintenance work. With proper maintenance the robust pump has a long product life.

The Seepex BF pump can be installed quickly, has a flow rate of up to 30 m³/h and operates at a pressure of up to 12 bar. It is available in block or bare shaft design and can meet customer-specific drive requirements. A TA-Luft or ATEX certified version is also available.

“Operational safety and maximum cleanliness when using valuable dispersed raw materials were the driving forces behind the development of the BF range,” says Thomas Dufner, Battery Market Manager at Seepex. “It helps reduce total cost of ownership and improve energy efficiency in virtually all battery applications by eliminating contamination and being easy to maintain. Cleaning cycle failures and disposal of contaminated battery compounds are not only wasteful, but also very costly.”

“Chemical resistance and chemically compatible materials are necessary to prevent contamination of expensive raw materials,” added Dufner. “With BF, we assure that the materials are chemically compatible. The stainless steel design and flexible titanium shaft ensure contamination-free product quality. Contamination by oil or grease is impossible. The pumps can be thoroughly cleaned with common solvents and deionized water.”

Battery compounds, from lithium to electrolyte, can be added to the mixing process in precise, drop-by-drop doses. Continuity and high repeatability are critical during the formulation process. In the coating process, the pump has a direct impact on product quality by minimizing variations in coating thickness. The BF range achieves this continuity and high repeatability by using the Seepex progressive cavity pump principle with the advantage of extremely low pulsation. This ensures the highest dosing accuracy, resulting in better coating results and more accurate slurry recipes.

Seepex progressive cavity pumps, with their special design, have no spillage or leakage due to their high degree of sealability. In addition, a wide range of seals is available for different battery compounds.

Seepex, which is part of the Ingersoll Rand Group, produces its battery pumps in Shanghai, China and Bottrop, Germany in order to be able to offer large quantities with short delivery times.

New Cat® heavy electric truck ‘pays for itself

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New Cat® heavy electric truck ‘pays for itself

Not just a great forklift but a money-saving, productivity-boosting and profit-increasing investment. That’s how Cat® Lift Trucks describes its new heavy electric counterbalance range.

The 6.0 to 12.0 tonne Cat® EP60-120N(H) range has been launched with a focus on ‘improvement that pays for itself’. Its operating economy, productive performance and driver-empowering qualities are especially emphasised.

Save money with the 6.0 to 12.0 tonne Cat® EP60-120N(H) range

The new truck’s efficient electrical systems and large battery capacities enable economical energy use and long runtimes. For easy lateral exchanging, the 96V batteries are divided into two parts. These can be removed and replaced by one person, using a power pallet or another forklift.

Quick engineer access and diagnostic aids speed up servicing and reduce the related downtime and labour costs. Robust construction, together with effective sealing and protection of key components, further reduces maintenance needs and expense. It also ensures dependable operation, however harsh the conditions. In the long term, this inbuilt durability extends the truck’s life and maximises its residual value.

Boost your output

Advanced electric motor technology generates plenty of power and speed for demanding tasks. Better still, the high torque, acceleration and lifting strength it produces are precisely controlled. As a result, every driving and load handling action is rapid, accurate and smooth.

High-positioned mast tilt cylinders enhance stability and residual lifting capacity. Meanwhile, a compact truck design, responsive steering and intelligent curve control allow fast but safe and precise manoeuvring. For workplaces with restricted height, like containers, all models have the option of a low overhead guard.

For maximum agility, NH (high-performance) models feature a +100⁰ steering axle. With this, the truck can turn on the spot within its own dimensions. It can also make instant side turns with no need for initial backward movement.

Get the best out of your drivers

Comfortable and enjoyable working conditions are a key to optimising drivers’ performance. One of the first things they notice about this truck is its low seating position compared to other large electrics. This means much less climbing for those who have to leave and re-enter the cab frequently.

The spacious operating compartment is rubber-mounted to minimise vibration and noise. Quiet hydraulic pumps, drive units and controllers also help to maintain a pleasant work environment. A high-comfort, fully adjustable seat and ergonomic controls contribute further to avoiding tiredness, fatigue, stress and strain. This is important in preventing job-related illnesses, absences, and slowdowns in work rate, which are costly to businesses.

A fundamental factor in work speed, accuracy and safety is clear vision. The new truck has been designed with good all-round views and even has a rear-view camera fitted as standard. Make your choice There are 15 models, with 7 capacities ranging from 6.0 to 12.0 tonnes. They include standard (N) and high-performance (NH) model choices at each capacity. (Except for 12.0 tonnes, at which only NH is offered.) Many optional extras are available to meet specific application needs and preferences.

Further information on Cat forklifts, warehouse equipment and related services can be found at www.catlifttruck.com. See them in action via https://www.catlifttruck.com/videos and follow the news on LinkedIn, Facebook and Twitter.

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